This
machine tool is the common internal grinding machine which is applicable for
single piece small batch production to grind the cylindrical or conical inner hole
(through hole or blind hole) on various mechanical spare parts.
I. Structural features and performance of the machine tool
1. Layout of the machine tool adopts the following grinding form; fixed by headstock, the abrasive wheel performs horizontal feed motion and the working label performs vertical reciprocating motion;
2. Feed of the machine tool and dressing compensation of abrasive wheel is performed by two mechanisms without mutual interference. There’s no need to adjust the machine tool again after the new abrasive wheel is replaced;
3. The feed system has certain grinding function to control the size of work piece; both manual and hydraulic feed is available for the abrasive wheel;
4. The quick jump mechanism of the abrasive wheel set for the machine tool. Manual tool setting is unnecessary after measuring or dressing upon abrasive wheel retracting;
5. The motion of the working table is of hydraulic driving. Stepless regulation is available for motion speed. The vertical inching mechanism is set to adapt to the grinding face of internal grinding tools;
6. The plane is set for machine tool body which creates condition for installing central frame of the long work piece;
7. High speed abrasive wheel of 1800r/min is optional (special ordering) to adapt to grinding of the hole of 20-50mm.
II. Technical specification and parameters
Grinding hole diameter | 50~200mm | ||
Maximum grinding depth | When the hole diameter is 50mm | 70mm | |
When the hole diameter is 200mm | 200mm | ||
Maximum rotation diameter of the workpiece | Inside the shell | 400mm | |
Outside the shell | 600mm | ||
Movement amount of the working table per rotation of the hand wheel | 12mm | ||
Maximum stroke of the working table | 600mm | ||
Movement speed of the working table | Grinding speed | 1.5~6m/min | |
Dressing speed | 0.1~2m/min | ||
Highest speed | 6m/min | ||
Maximum rotation angle of the headstock | 30° | ||
Maximum horizontal movement amount of the headstock | 250mm | ||
Feed rale of the abrasive wheel each time | 0.002~0.008mm | ||
Maximum horizontal movement amount of the abrasive wheel | 70mm | ||
Rotation speed of the abrasive wheel | 4000~11000r/min(5speed) | ||
Rotation speed of the work piece | 100~500r/min | ||
Total Power(7.79kw) | Hydraulic motor | 1.5kw | |
Grinding wheel motor | 4kw | ||
Cooling motor | 0.09kw | ||
Work piece motor | 2.2kw | ||
Physical dimension of machine tool | 2870x1380x1320mm | ||
Net weight of the machine tool | 3400kg | ||
Work accuracy (Inner hole of standard test piece Φ100x150mm,45# steel) |
Inner hole roundness | 0.003mm | |
Diameter consistency | 0.010mm | ||
Roughness | Ra0.63μm |