This centerless grinding machine is applicable for centerless through-feed grinding of cylindrical part, and in-feed grinding of cone and rotary part. It's applicable for mass production. It can also be used for centerless in-feed grinding of cone-shaped parts with conicity no more than 1:20 and the formed rotational parts once the in-feed grinding mechanism is added.
I. Structural Characteristics and Performance of Machine Tools
1. The machine tool is fixed by a grinding wheel frame, and moves through the guide wheel frame;
2. The grinding wheel is of cantilevered structure. The spindle of the grinding wheel adopts multi-piece long bearing bush dynamic-pressure oil film bearing;
3. The front bearing of the guide wheel’s spindle adopts conical-surface sliding radial bearing, and the rear bearing is radial thrust combined ball bearing;
4. The transverse feeding mechanism adopts fluorine-containing plastic-coated guide rails and feeding-purpose differential screw rods;
5. Trimming machines for both grinding wheel and guide wheel are hydraulically driven, and equipped with profiling devices, which are suitable for cutting and grinding multi-step workpieces;
6. The speed change of guide wheel’s spindle adopts the change gear (variable frequency speed adjustment can be designed according to the user's needs).
II.Technical Parameters
Diameter of grinding | Through-feed grinding | 5~80mm | |
In-feed | 5~80mm | ||
Max grinding length(standard bracket) | Through-feed grinding | 180mm | |
In-feed | 140mm | ||
Specification of grinding wheel | P500x150x305mm | ||
Specification of guide wheel | PSA300×150×127mm | ||
Rotation speed of grinding wheel | 1300r/min | ||
Rotation speed of guide wheel | working speed(eight) | 13,16,22,29,40,53,73,94r/min | |
dressing speed | 300r/min | ||
Rotation angle of guide wheel | In vertical plane | -2°~ +5° | |
In horizontal plane | 0°~ +3° | ||
Distance from the center of grinding wheel and regulating wheel to the bottom surface of bracket | 210mm | ||
Total power (16.99kw) | Motor for grinding wheel | 15kw | |
Motor for guide wheel | 1.5kw | ||
Hydraulic motor | 0.25kw | ||
Lubrication motor | 0.12kw | ||
Cooling motor | 0.12kw | ||
Power source | 3N~50Hz 380V | ||
Machine tool’s overall dimension | 1950x1580x1485mm | ||
Net weight of machine tool | 3500kg | ||
Work accuracy (Standard test piece Φ20x90mm,45# steel) |
Roundness | 0.002mm | |
Cylindricity | 0.003mm | ||
Roughness | Ra0.32μm |