This
machine tool is of chuck type common grinding machine which is an applicable
for grinding the cylindrical hole and conical hole with cone angle not
exceeding 60°. This machine
tool is applicable for small batch production.
I. Structural features and performance of the machine tool.
1. The machine tool layout adopts abrasive wheel to perform horizontal feed and work piece to perform vertical reciprocating motion;
2. Feed and dressing compensation of the abrasive wheel is performed by two transmission mechanisms with no mutual interference. There’s no need to adjust the machine tool again after the new abrasive wheel is replaced;
3. Both manual and hydraulic horizontal feed is available of the abrasive wheel. The abrasive wheel will make micro-feed (periodic feed) once after each reciprocating motion of the working table. Stepless regulating of the feed rate is available;
4. The quick jump mechanism of the abrasive wheel is set for the machine tool. Manual tool setting is unnecessary after measuring or dressing upon abrasive wheel retracting;
5. The feed system has fixed-stroke grinding function, which is easy for size control of the work piece during batch production;
6. The motion of the working table is of hydraulic driving. Stepless regulation is available for motion speed. Stop device is set for quick retracting of the working table. The quick retraction stroke can be adjusted based on the practical need to reduce idle stroke time and improve the work efficiency.
II.
Technical specification and parameters
Grinding hole diameter | 6~100mm | |||
Maximum grinding depth | When the hole diameter is 6mm | 9mm | ||
When the hole diameter is 100mm | 150mm | |||
Maximum rotation diameter of the workpiece | Inside the shell | 260mm | ||
Outside the shell | 480mm | |||
The maximum length of the workpiece | 约170mm | |||
Maximum stroke of the working table | 550mm | |||
Maximum weight of the supporting work piece(including clamps) | 50kg | |||
Maximum rotation angle of the headstock | 20° | |||
Rotation speed of the work piece | 180、250、355、500r/min | |||
Rotation speed of the abrasive wheel | 10000、18000、24000r/min | |||
Maximum horizontal movement amount of the abrasive wheel | 80mm | |||
Total feed rate of the abrasive wheel | 0.6mm | |||
Periodic feed rate of the abrasive wheel | 0.002~0.008mm | |||
Total Power(3.49/3.79kw) | Hydraulic motor | 0.75kw | ||
Grinding wheel motor | 2.2kw | |||
Cooling motor | 0.09kw | |||
Work piece motor | 0.45/0.75kw | |||
Physical dimension of machine tool | 2363x1260x1310mm | |||
Net weight of the machine tool | 1800kg | |||
Work accuracy (Inner hole of standard test piece Φ60x100mm,45# steel) |
Inner hole roundness | 0.003mm | ||
Diameter consistency | 0.010mm | |||
Roughness | Ra0.32μm |